Product Overview (KTM DUKE 790)

The SPARTS TC4 Titanium Alloy Bolt Kit designed for the KTM DUKE 790 is the ultimate upgrade for riders seeking enhanced performance, reduced weight, and a premium custom appearance. Each bolt is crafted from aerospace‑grade TC4 titanium, offering exceptional strength, corrosion resistance, and lightweight characteristics. CNC‑machined for precise fitment, this kit provides a complete aesthetic and functional enhancement to your DUKE 790, with multiple color options available for personalization.

Key Features

◆ High‑Grade TC4 Titanium Alloy

Strength comparable to Grade 10.9 steel while weighing close to aluminum. Excellent corrosion resistance for long‑term durability.

◆ CNC Precision Machining

Each bolt is CNC‑machined for precise dimensions, stability, and refined appearance.

◆ Ultra‑Lightweight for Performance Gains

Replacing OEM steel bolts with titanium reduces weight and improves handling responsiveness.

◆ Multiple Color Options

Available in: Gold, Blue, Titanium, Black, Green, Purple, and Candy Color (select Candy Color option when ordering).
Customize your DUKE 790 to match your style.

Fitment

✔ Specifically designed for KTM DUKE 790
✔ Approx. 185 bolts (may vary slightly by model year)

Included Bolt Positions (DUKE 790 Bolt List)

(Structured according to your provided list)

Handlebar & Controls

• Handlebar clamp bolts × 4

• Front brake master cylinder bolts × 2

• Clutch lever bracket bolts × 2

• Bar-end weights (L/R) × 2

• Dashboard cover bolts × 3

• Left handlebar switch bolts × 3

• Right handlebar switch bolts × 3

• Throttle housing bolts × 2

Front Section & Suspension

• Headlight lower mount bolts × 2

• Steering lock cover bolts × 2

• Front triple tree upper bolts × 3

• Front triple tree lower bolts × 4

• Front fender bolts × 4

• Front axle pinch bolts × 4

Braking System

• Front brake caliper bolts (L/R) × 4

• Front brake disc bolts (ABS integrated) × 10

• Front ABS sensor bolt × 1

• Rear brake caliper bolts × 4

• Rear brake disc bolts × 5

• Rear brake master cylinder bolts × 2

Body Panels & Tank

• Upper tank fairing bolts × 8

• Lower tank fairing bolts × 6

• Fuel cap bolts (standard: 7 short / import version: 7 long)

• Seat bottom PP panel bolt × 1

Engine & Protection

• Engine hanger bolts × various

• EP crash protection (engine mounts) × 6

• Magneto cover bolts × 8

• Clutch cover bolts × 7

• Water pump cover bolts × 5

• Clutch cable bracket bolts × 2

• Clutch arm linkage bolt × 1

• Oil filter cover bolts × 2

• Starter motor bolts × 2

• Magneto wire bracket (front hanger left) × 1

Chassis & Rear Section

• Main/subframe connection bolts (L/R) × 8

• Rear footpeg bolts × 4

• Rear grab bar bolts × 4 (or delete bolts × 4)

• Rear wiring bracket bolts × 2

• Rear ABS sensor bolt × 1

• Rear sprocket bolts (6 sets, 12 bolts)

• Chain guard bolts × 2

• Tail tidy mount bolts × 2

• Short exhaust hanger bolts × 2

• Exhaust mid‑pipe clamp bolt × 1

• Akrapovic heat shield bolts × 3

• OEM exhaust chamber bolts × 3

Other Components

• Tire valve caps × 1 set

• Mirror block‑off bolts × 2

• Swingarm spools / paddock stand bobbins × 2

• Quickshifter sensor & linkage bolts × 5

• Steering stem right‑side wire bracket × 1

Tool Compatibility

Installation requires Torx/star wrenches.

Performance Benefits

The SPARTS TC4 titanium bolt kit significantly enhances the DUKE 790 by reducing weight without compromising structural strength. Titanium’s superior corrosion resistance ensures long‑lasting beauty and durability while providing a refined, custom aesthetic.

Installation Notes

• Please confirm your DUKE 790’s model year with customer service before purchasing.

• Candy Color: select the dedicated option when ordering.

• Other colors: leave a note or contact customer support.

• Some positions (e.g., brake system, exhaust) use unique specifications—final bolt count may vary by year.

Customization Service

SPARTS supports full customization options including:
✔ Custom colors
✔ Individual bolt selections
✔ Personalized component packages